Medical Sealers

Instant Systems provides a complete line of medical sealers engineered for medical device and biopharmaceutical packaging. Designed for compatibility with a wide range of high-performance films and barrier materials, these pouch sealers deliver airtight integrity, regulatory compliance, and consistent performance. Let our team help you source the right sealing system for your specific application. 

Medical Sealers
8000 Series

8000 Series

Medical Sealer with Quick-Release Vacuum System

The 8000 Series with “Quick-Release” offers easy removal of the vacuum system and seal bar for cleaning and sterilization.

The Model 8000 is the most compact, full-feature and user-friendly pouch sealer. The Model 8000 integrates high performance Venturi vacuum capability, with advanced electronic controls and our innovative “Quick-Release” vacuum and seal bar plates. The wide jaw opening and adjustable product support tray facilitates fast and repeatable bag positioning for sealing a wide variety of product shapes and sizes. 

Innovative Solutions

The “Quick-Release System” is an innovative design allowing the user to easily remove the vacuum and seal bar plates for simplified cleaning, sterilization, and maintenance. The new vacuum and seal bar design accommodates a pouch with as little as 1” header space. The linear element tensioner eliminates electrical connections and assures element tension under all pressure settings, while simplifying element replacement and extending element life. 

Customer Focus

Our customers requested smaller footprints, modular design, simplified operator interface, alarms for process faults, multiple operating modes, multiple recipe storage, and upper/lower heat. The Accu-Seal 8000 machine delivers all these features and is built to provide years of reliable performance.

Process Validation

With temperature control operation and calibration to ISO 11607, the Model 8000 provides process validation for reliable seal quality. Password protected recipe and alarm settings with digital process control through an LCD touchscreen HMI, provides the confidence that all process parameters are maintained seal-to-seal. External verification ports offer ease of calibration. The Model 8000 is also RoHS compliant and available with CE certification.

Performance

Accu-Seal products are manufactured using the highest quality materials and components. The seamless stainless steel cases are laser cut and welded to resist the use of harsh anti-microbial agents.

Two-Year Limited Warranty

A Two-Year Limited Warranty is offered on these products.

Equipment Specifications

Built-in Features

  • Full digital, high-speed, PLC controller with color enhanced LCD touch screen HMI
  • Password protected control of:
    • All seal parameters – temperature, time, pressure
    • Process recipes
    • Alarm settings
    • Calibration settings
  • 5 Operating Modes
    • Gas-Vac-Seal (1-99 cycles)
    • Vac-Seal-Seal only
    • Vac-Gas-Vac-Seal
    • Vac-Gas-Seal (1-99 cycles)
  • Quick-Release Vacuum System®
    • Easily release the vacuum and seal bar(s) for cleaning, sterilization, and maintenance
  • Visible and audible alarms:
    • Cold seal temperature profile
    • Jaw obstruction
    • Seal temperature and pressure with settable high & low alarms
  • 304 stainless steel enclosure:
    • Laser cut and welded seams allow for cleaning and resists the effects of harsh biocides
  • Gas purge standard
  • High-flow, retracting vacuum nozzle
  • Upper and lower heating elements
  • External calibration verification
  • High pressure seal jaws with guided cylinder
  • Linear element tensioner:
    • New element tension design eliminates hot ends
    • Reduces element buckling
    • Easier to maintenance
  • External verification ports for calibration of:
    • Seal temperature
    • Seal pressure
    • Gas pressure
    • Electric footswitch activator

Safety Features

  • Emergency stop
  • Safe low-pressure jaw close
  • Internal “coyote” high temperature limit
  • Thermal overload protection

Cleanroom Features

  • Non-particle generating Venturi vacuum system
  • Isolated exhaust port
  • Disposable vacuum line from nozzle to filter

Options

  • Data acquisition system
  • Vacuum particle filter
  • Exhaust silencer
  • 220 VAC conversion
  • CE certification
  • Initial calibration
  • High temperature

Specifications

  • Seal lengths: 8”, 11”, 16”
  • Seal widths: 1/4”, 3/8”
  • Vacuum pressure: Up to 26 in Hg standard
  • Suction flow: 1.3 SCFM
  • Requirements:
    • Power: 120 vac, 16 amps
    • Air: 2 SCFM @ 90 PSI
  • Case size:
    • Width: 13.5”
    • Depth: 14.5”
    • Height: 19.5”
    • Removable plate: Seal length +5.5”
  • Approximate weight: 75 lbs.

Features and specifications subject to change without notice. 

Model 830

Model 830

Medical Sealer with the Flexibility to fit your Process Perfectly

The 830’s unique design with separate control cabinet, seal head & touchscreen allows placement of each component to suit  your needs. 


Also Available with Gas Purge and Vacuum.

Flexibility

The model 830 modular heat sealing system provides users with the flexibility to arrange a sealing station that fits your process perfectly. A space efficient tabletop seal head design and separate control unit makes it perfect for flow hoods and small work areas. The seal head can be placed in a laminar flow hood, on a tabletop, cart or stand, and is operable in a vertical, horizontal or angled position. The touchscreen can be remotely mounted on a flexible arm for ease of access and visibility. The control cabinet can be wall– mounted, lay flat or stand up within 6 feet of the seal head.

Customer Focus

Customers requested smaller footprints, modular design, user-friendly operator interface, alarms for process faults, multiple recipe storage, and operator lockouts for total process protection. This robust machine delivers all these standard features and is built to perform for years.  

Process Validation

100% validatable and calibratable across all seal parameters, ISO 11607, CE compliant. Password protected alarms and digital process control. The highspeed PLC with LCD touchscreen HMI provides the confidence that all process parameters are maintained seal-to-seal. External verification ports offer ease of calibration. 

Performance

Designed for accurate, reliable, repeatable, fully validatable total process control. Accu-Seal products are manufactured using the highest quality materials and components for unmatched product quality and trouble-free performance. The seamless stainless steel cases are laser-cut and welded to resist the use of harsh antimicrobial agents.

Customer Service

Dedicated sales and technical support teams are knowledgeable and ready to assist you and set the industry standard for responsiveness and service to both existing and new customers.  

Two-Year Limited Warranty

A Two-Year Limited Warranty is offered on these products.

Equipment Specifications

Built-in Features

  • Digital, High-Speed, PLC Controller with LCD touchscreen User Interface
  • Password protected Digital Control of:
    • Seal Temperature
    • Seal Time
    • Seal Pressure
    • Alarm Bands
    • Release temperature
    • Calibration Screens
  • External Calibration Verification Ports for:
    • Seal Temperature
    • Seal Time
    • Seal Pressure
  • Visible and Audible Alarms (Require Supervisor
    Override):
    • Cold Seal Temperature Profile
    • Jaw Obstruction
    • Seal Temperature with Settable High & Low Alarms
  • Additional Safety Features:
    • Emergency Stop
    • Safe, Low-Force Jaw Close
  • Production Enhancing Features:
    • Multiple Programmable Seal Recipes (50)
    • High-Force Seal Jaw
    • Upper Heat Element
    • Welded Stainless Steel case
    • Product Support Tray
    • External Exhaust Port

Specifications

  • Seal widths: 3/8” standard
  • Seal lengths: 15”, 20”, 25”, 30”
  • Requirements:
    • Power: 120 Vac, 10 amps (15” x 3/8”)
    • Air: 1.0 CFM @ 80 PSI
  • Control case size:
    • Height: 20”
    • Width: 8”
    • Depth: 16”
  • Seal head size:
    • Length: Seal length +5.5”
    • Height: 6.75”
    • Width: 5”
  • HMI Touchscreen size:
    • Height: 1.3”
    • Width: 7.5”
    • Depth: 4.7”
  • Approximate weight: 40-60 lbs

Factory Options

  • Dual heat (8”, 11”, 16”)
  • Digital line voltage alarm/monitor
  • 220 VAC/CE
  • Initial calibration
  • High temperature

Custom Options Available 
Arranging a sealing station that fits your process is as easy as 1-2-3! 

  1. Place the seal head in a flow hood, on a benchtop, or other working surface.
  2. Mount the touchscreen with flexible arm for convenient user access and visibility.
  3. Position the control cabinet on the wall, stand up or lay it flat.

Features and specifications subject to change without notice.

Modal 830 features

5300SP Series

Economical Medical Pouch Sealer with Total Process Control

Process protection with reliability and repeatability required for every seal,  every time. 

Process protection with reliability and repeatability required for every seal, every time.

Product Evolution

Accu-Seal products are continuously evolving to improve functionality, reliability, and ease of use. The 5300SP integrates a number of design improvements to enhance performance and reliability, while maintaining its reputation as an affordable product that offers process validation capabilities.

Process Validation

Built to detailed and documented specifications, the Model 5300SP delivers equivalence throughout your facility, with repeatable, reliable performance. Temperature controlled functionality with ISO 11607 calibration capability across all seal parameters and two-level password protected seal and alarm settings allow for repeatability for process validation. PLC electronic controls with an LCD touchscreen HMI provide confidence that process parameters are reliably controlled.

Product Enhancements

The 5300SP integrates and upgraded high-resolution HMI, latest generation PLC control module, improved seal bar design and detachable cables for the power and foot pedal cables.

Value

Accu-Seal heat sealers are manufactured using the highest quality materials and components for unmatched product quality and trouble-free performance. Dollar-for-dollar, you won’t find a better value. Compare the features and experience the Accu-Seal difference.

Built to Last

The seamless, stainless-steel cases are laser cut and welded so there are no screws to come loose, and bulkhead fittings where any cable or hose enters or exits the case, designed for easy periodic maintenance and to last for decades.

Two-Year Limited Warranty

A Two-Year Limited Warranty on these products.

Equipment Specifications

Built-in Features

  • LCD Touch Screen and PLC provides digital control of:
    • Seal Temperature
    • Seal Time
    • Release Temperature
  • Pressure regulator with Gauge
  • Password Protected Control of:
    • Seal Temperature
    • Seal Time
    • Seal Count
    • Release temperature
    • Calibration Timer Screen
  • External Calibration Verification Output
  • Ports for:
    • Seal Temperature
    • Seal Time
    • Seal Pressure
  • Visible and Audible Alarms:
    • Jaw Obstruction
    • Cold Seal
    • Open Sensor
    • Temperature Band Control
    • Pressure Band Control
  • Additional Safety Features:
    • Low-Pressure Jaw Close
  • Production Enhancing Features:
    • High-Force Seal Jaw
    • Lower Heat 3/8” seal width
    • Seal Counter
    • Product Support Tray
    • Seamless Stainless Steel Case

Specifications

  • Seal Lengths: 15”, 20”, 25”
  • Seal Widths: 3/8” Standard
  • Requirements:
    • Power: 120 VAC, 10 A (-15, -20), 120 VAC, 15 A (-25)
    • Air: 1.0 CFM @ 80 PSI
  • Size: – Length: Seal Length +6.5”
    • Depth: 10”
    • Height: 6” (case height), 10” (top of seal bar- open)
  • Approximate Weight: 25-40 lbs.

Factory Options

  • 220 VAC / CE
  • Initial Calibration
  • Data Acquisition (DAS Lite)
  • Electronic Pressure Regulator
  • External Exhaust Port
  • Remote Emergency Stop
  • Ergonomic Machine Stand
  • Ultra-Quiet Compressors & Industrial Compressors

Require Custom Options?

  • Contact our Sales Team to discuss custom options to meet your packaging requirements.
  • Features and specifications subject to change without notice
Model 6300SP

Model 6300SP

Validatable Medical Sealer

Advanced Medical Sealer integrating technology that meets the most demanding requirements for Critical Packaging Environments. 

The Accu-Seal Model 6300SP represents an evolution in our original 6300 validatable sealer, integrating improved features in design, performance and flexibility. Designed specifically for medical device and other critical packaging environments, the 6300SP integrates a larger HMI digital display, a heavy-duty seal bar and actuator assembly, as well as temperature control to meet the most demanding FDA requirements for validation and total control of your packaging process.

Validation

Built to detailed specifications, the 6300SP delivers repeatable, reliable performance with validatable and calibratable across all seal parameters in compliance with ISO 11607. The 6300SP offers unparalleled ease of use during IQ (Installation Qualification), OQ (Operational Qualification), and PQ (Performance Qualification) as well as during change-over and production. It is also available with CE compliance.

Protected

A digital high-speed PLC controller allows for customized programming of seal temperature, time, and pressure. Two-level password protection requires supervisor password override for abnormal seal temperature profile, jaw obstruction and seal pressure. The user can program and save multiple seal recipes for ease of operation and maximum productivity, without compromising process control.

Solutions

  • Manufactured using NEMA 4-rated stainless steel enclosure, controls and hardware to withstand the harshest anti-microbial agents.
  • Optional Data Acquisition System (DAS) module available for users who require recording of seal data for monitoring performance and maintenance scheduling.
  • Ethernet port option is available for data download and integration of external peripherals such as bar code scanner.
  • Accu-Seal can provide initial calibration and technical support for your validation.

Value

Accu-Seal heat sealers are manufactured using the highest quality materials and components for unmatched product quality and trouble-free performance. Dollar-for-dollar, you won’t find a better value. Compare the features and experience the Accu-Seal difference.

Two-Year Limited Warranty

A Two-Year Limited Warranty is offered on these products.

Equipment Specifications

Built-in Features

  • Digital, high-speed, PLC controller with LCD touchscreen user interface
  • Password protected digital control of:
    • Seal temperature
    • Seal time
    • Seal pressure
    • Release temperature
  • Calibration ports for:
    • Seal temperature
    • Seal time
    • Seal pressure
  • Alarms: (Require Supervisor Override):
    • Cold seal temperature profile
    • Jaw obstruction
    • Seal temperature (settable High & Low limits)
    • Seal pressure (settable High & Low limits)
  • Additional Safety Features:
    • Emergency Stop
    • Safe, low-force jaw close
    • Production enhancing features:
    • Multiple programmable seal recipes
    • High-force seal jaw
    • Upper or Dual Heat
    • NEMA-4, Welded Stainless Steel case
    • Product support tray
    • External exhaust port
    • Optional safety guard

Specifications

  • Seal lengths: 15”, 20”, 25”, 30”
  • Seal widths: 3/8” Standard
  • Requirements:
    • Power: 120 V, 15 A (Upper Heat), 120 V, 20 A (Dual Heat)
    • Air: 1.0 CFM @ 90 PSI
  • Size:
    • Length: Seal Length +5.5”
    • Width: 12”
    • Height: 8”
  • Approximate Weight: 25 lbs.
  • Features and specifications subject to change without notice.

Factory Options

  • Data Acquisition System (DAS)
  • Initial calibration
  • 220 Vac conversion
  • Digital line voltage alarm
  • CE certification

Options

  • Ergonomic multi-position stand

CranioLoc® Sealer

For use with Cranial Bone Flap Storage System

Seal with confidence. The CranioLoc® Impulse Sealer is a reliable solution for achieving consistent, high-quality seals in surgical environments. For use with CranioLoc® storage systems, it ensures a dependable, airtight seal while being energy-efficient and instantly ready for use.

Cover Set Assembly

For use with medical sealers

Instant Systems’ sealer cover sets are designed for use with most medical sealing workflows. Each assembly is built to ensure a secure fit, reliable performance, and consistent results. Whether you need a standard configuration or a custom solution, our cover sets help you maintain clean seals and efficient operations.

Cleanroom-to-Cleanroom™ Delivery Model

Our Cleanroom-to-Cleanroom™ model ensures that products remain in a sterile environment from production to delivery. Manufactured and packaged within our Class 6 Cleanroom, each product is encapsulated in specialized packaging that maintains this pristine environment so that when you open it in your cleanroom, the product is just as clean and safe as when it left our facility.

          

Talk to an expert

Our dedicated team of experts is available to provide technical support and guidance, ensuring you choose the right product for your application.