Custom Packs

Clean Manufacturing and Inventory Management

‘No Headache Supply Chain’

LEAN Pack Development

Curate Pack

Our experts in supply chain, sterilization, and pack manufacturing design highly flexible, customized packs that streamline your processes, enhance efficiency, and reduce costs. By listening and learning to deeply understand your needs, we ensure you have only what is essential by eliminating waste and maximizing value while simplifying your workflow and inventory management.

Sourcing

Our team navigates the complexities of sourcing with proven expertise ensuring you receive the right components at the best value. We leverage lean supply chain strategies and long-standing partnerships with trusted vendors to optimize every step from procurement through delivery. This approach streamlines timelines, reduces costs, and ensures that all materials meet your specifications for quality, performance, and compliance.

Prototyping

Once your pack components are selected, we provide a first-build sample for hands-on evaluation. This prototype phase allows you to assess fit, function, and compatibility before committing to full-scale production. It’s a critical step in reducing risk and increasing confidence that the final product integrates seamlessly into your workflow and performs exactly as intended.

Inventory Build: Clean Manufacturing

Our highly skilled technicians meticulously assemble and pack products to your exact specifications with uncompromising accuracy. Every assembly is controlled, verified, and documented through Instant Systems’ Quality Management System, ensuring redundancy at every stage. We guarantee clean and accurate products, to provide the peace of mind that your packs meet the highest industry standards.

Distribution

Getting your product where it needs to go is our specialty. Our logistics team prioritizes seamless distribution without compromise. We understand that lives, outcomes, and reputations depend on timely delivery and product integrity. Whether it’s across the state or across the globe, our distribution network is designed to move with purpose, powered by technology, people, and a deep understanding of what is at stake.

WIN Reporting

Our WIN Report offers a clear window into the future, giving you critical insight into how many months your inventory is protected. With this forward-looking tool, you gain visibility into supply continuity and can plan with confidence. By forecasting inventory coverage, the WIN Report helps you stay ahead of disruptions, align purchasing strategies, and maintain operational stability ultimately ensuring our ‘No Headache Supply Chain’ solution.

Clean and accurate pack assembly with no-headache inventory management.

Applications

Birth Tissue Packs

Tissue Recovery Packs

Convenience Packs

Biotech Manufacturing Components Packs

Tissue Processing Packs

Cleanroom-to-Cleanroom™ Delivery Model

Our Cleanroom-to-Cleanroom™ model ensures that products remain in a sterile environment from production to delivery. Manufactured and packaged within our Class 6 Cleanroom, each product is encapsulated in specialized packaging that maintains this pristine environment so that when you open it in your cleanroom, the product is just as clean and safe as when it left our facility.

          

Talk to an expert

Our dedicated team of experts is available to provide technical support and guidance, ensuring you choose the right product for your application.

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    Closed System Transfer Caps

    Ideal for maintaining a closed system for fluid transfers during manufacturing processes. Various connection types for fluid transfer are available.

    Distribution

    DROP SHIP TO YOUR CMOS
    Methods which integrate with your systems, delivering product to you or your customers’ locations securely and on time.

    Procurement

    TRUSTED AND KEY PART OF YOUR TEAM
    Our experts create a highly flexible procurement service, tailored to your needs to increase efficiencies and reduce costs.

    Supply Chain Management

    BOUNDLESS OPPORTUNITIES
    Instant Systems Supply Chain Management services offers the operational and financial foundation to provide extraordinary protections and endless opportunities for growth for the clients we serve.

    Testing & Validation

    TIME SAVING IN-HOUSE VALIDATIONS
    Full service validation, including protocol writing, testing specification documentation, test execution, project management, and final reporting, allows you to leverage our team’s expertise to achieve your objectives quickly.

    STERILIZATION

    EO, STEAM, GAMMA
    Choosing the best sterilization method must take into consideration many factors such as design, materials, packaging, and final case configuration. Because no sterilization method is right for every applications.

    Kitting & Assembly

    Quality no matter the quantity
    Our highly skilled technicians assemble and kit to your requirements with meticulous accuracy. All assemblies are controlled and verified through Instant Systems’ Quality Management System to provide complete traceability.

    Closed System Conical Centrifuge Tubes

    These conical tubes are specifically designed to connect with internal tubing for closed system fluid transfers after centrifugation processes.

      Contact Our Team

      We are happy to answer your product questions. Fill out the form and we’ll be in touch as soon as possible.

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